Turbosmart WASTEGATES – EXTERNAL - Comp-Gate40 (with locking Uživatelský manuál stáhnout pdf

www.TURBOSMARTONLINE.com

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IMPORTANT NOTES ON YOUR EXTERNAL WASTEGATE

- Fitting your Comp-Gate40 may require fabrication or modification to your exhaust manifold. Turbosmart recommends that your

wastegate is fitted by an appropriately qualified technician.

- The Comp-Gate40 is designed for use with a turbocharger that does not have an internal wastegate.

- Consult your local specialist before setting your desired boost pressure, setting boost beyond your engines capability may result in

engine damage.

- DO NOT wrap the body of the wastegate with exhaust wrap

- DO NOT Mount the wastegate so that the top diaphragm housing is less than 100mm from a heat source

- Allow for adequate cool airflow around the top diaphragm housing

RECOMMENDATIONS

- Turbosmart recommends that boost pressure is set using a Dynamometer and not on public roads.

- Turbosmart recommends that a boost gauge be permanently fitted to the vehicle.

- Turbosmart recommends that the engines Air/Fuel ratio is checked while setting the desired boost pressure, as any increase in

boost pressure can cause the engine to run “LEAN”, resulting in possible engine damage.

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BASIC COMPONENTS OF YOUR COMP-GATE40 40MM EXTERNAL WASTEGATE

Use the diagram to help identify the “top” and “bottom” ports, and inlet/outlet ports of your wastegate.

- When pressure is applied to the “bottom” port of a wastegate, i.e. underneath the

wastegate diaphragm, it acts against the wastegate spring and the wastegate valve opens.

- When pressure is applied to the “top” port of a wastegate, i.e. above the wastegate diaphragm, its acts with the wastegate

spring and helps to close the wastegate valve.

- The Inlet is connected to the exhaust manifold before the turbine housing of your

turbocharger. See recommendations following for Comp-Gate40 mounting position.

- Outlet returns exhaust gas back into the exhaust system after the turbocharger. (NOTE if mounted on a dedicated race car

the outlet can be vented directly to atmosphere towards the ground)

CONTENTS

Please make sure that the following parts have been included in the box

Part Quantity Description

Comp-Gate40 40 mm External

Wastegate

1 40mm external wastegate with pre-fitted spring (check the label

on the box for rating)

Inlet weld flange 1 Stainless steel inlet weld flange

Valve seat 1 Stainless steel valve seat

Outlet weld flange 1 Stainless steel outlet weld flange

Inlet V-Band clamp assembly 1 Inlet V-Band clamp assembly

Outlet V-band clamp assembly 1 Outlet V-Band clamp assembly

Collar tightening tool 1 Tightening collar

1/16 NPT Blanking plugs 2 Blanking off unused pressure ports

5mm 1/16 NPT Vacuum Nipples 2 Connecting pressure to the actuator

Product Name:

Comp

Gate40

Product Description: 40mm External Wastegate

Product Number: TS-0505-1XXX

Outlet

“Top” Port

“Bottom” Port

Inlet

Lower diaphragm housing

Upper diaphragm housing

1 2 3 4 5 6 7 8 9

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www.TURBOSMARTONLINE.com 2 RECOMMENDATIONS FOR MOUNTING YOUR COMP-GATE40 The mounting position of your Comp-Gate40 will be largely determined by yo

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www.TURBOSMARTONLINE.com 3 MOUNTING For the best results, an attempt should be made, if space allows, to mount the Comp-Gate40 at an angle to the ex

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www.TURBOSMARTONLINE.com 4 IMPORTANT NOTES ON SETTING THE WASTEGATE SPRING PRESSURE A stiffer spring should only be used when necessary. The Comp-G

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www.TURBOSMARTONLINE.com 5 Changing the springs WARNING! Fitting a heavier wastegate spring may cause a higher than expected increase in boost press

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www.TURBOSMARTONLINE.com 6 NOTES ON BOOST CONTROL HOOKUP WARNING! Changing your connection method can cause a higher than expecte

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www.TURBOSMARTONLINE.com 7 e-Boost 2 connection methods Turbosmart recommends using the Comp-Gate40 in conjunction with the Turbosmart e-Boost. The

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www.TURBOSMARTONLINE.com 8 Two port connection Method (2) (For obtaining maximum boost pressure on your turbo system)  Port 1 of solenoid to Top

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www.TURBOSMARTONLINE.com 9 TURBOSMART ONE YEAR LIMITED WARRANTY Turbosmart is a company built on Customer Satisfaction and Service. That is w

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Turbosmart WASTEGATES – EXTERNAL - Comp-Gate40 (with locking Uživatelský manuál

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